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HOW
TO MAKE A TWO-PART RUBBER MOLD
OF
A COMPLICATED MODEL
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13)
Use release agent on the mold surfaces, and allow it to dry.
Pour in your casting material, and allow it to set.
The
casting material will rise up into the air vents and will need to
be trimmed off. A pair of side-cutting pliers helps trim the air
vents and the filler connection easily.


In
the photo shown, more casting material than necessary was used.
We only needed enough casting material so it would rise above the
level of the horse’s hooves. (As a matter of fact, we only needed
to make the funnel and the mold extend a little beyond the horse’s
hooves.) Each time you make a casting, make note of how much material
you actually need, so next time you don’t use more than necessary.
14)
Most castings will have some flashing that needs to be cleaned off.
Using a sharp knife with a scraping motion (not a cutting motion)
gives the best results.

Tip:
Save the “funnel” made where the casting material solidified in
the fill hole. You can use this as a ready-made funnel pattern when
you make other molds.

Materials
used in this project:
Moldmaking
rubber: “Por-A-Mold” medium hardness S-333 from Pathway
Polymers.
Release agent for rubber against the model: “Synlube 531” from the
same.
Release agent for rubber against rubber: same as above.
Release agent for casting material against mold: same as above.
Casting material: “Alumilite” regular from Alumilite.
Clay: “Klean Klay” from Art
Chemical Products.
Many other supplier addresses, phone numbers, and web sites are
in the Castcraft Source
Guide.
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