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HOW
TO "SHRINK" AN OBJECT
You
can shrink or reduce the size of an object in all dimensions by
using this special mold making and casting technique.

An
original model, a shrunken copy made from 1:1 mix, and another made
from 1:3 mix
The
Castcraft Guides show
how to "enlarge" an object using latex rubber molds.
You
can also shrink an object in three dimensions by using gelatin molding
compound or alginate to cast a duplicate of the object, and then
allowing the water in the compound to evaporate. As the water evaporates,
the size of the casting will decrease evenly. This is very much
like the "shrunken heads" you may have seen where someone
carves a head from a fresh apple, and then leaves the apple to dry
out, creating a distorted, shrunken version of the head. Using gelatin
molding compound or alginate allows you to better control the shrinkage,
and allows you to "shrink" existing objects instead of
having to carve them anew each time.
Here
is the complete procedure to make a shrunken copy of an object:
1)
Make a mold of the object you want to shrink. Latex rubber molds
are easy to make and will allow you to make a mold of an object
with undercuts. You can also use Gelatin Molding compound to make
a very quick mold. The "new" Gelatin Compound you use
to make the casting will not stick to the cured Gelatin Compound
in the mold, but the mold will probably be damaged or destroyed
when you remove the casting.
2)
Use Gelatin Molding Compound as the casting material. Mix
the compound as follows, according to how much you want the casting
to shrink:
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Powder Amount
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Water Amount
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Shrinkage
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Shrinkage Factor
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1 part
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1 part
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least
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.75
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1 part
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2 parts
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medium
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.65
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1 part
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3 parts
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most
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.55
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The
shrinkage factor times the original size of the object is the approximate
size of the gelatin casting after it is allowed to shrink. For example,
if your original object is 4 inches tall, and you make a casting
with gelatin compound mixed 1:3 with water, when all the water evaporates
from the casting the shrunken gelatin will be 4 inches x .55 or
about 2.2 inches tall. The more water you use to mix the gelatin
compound, the more your Gelatin casting will shrink, and the more
it will distort as it shrinks.
3)
Pour the mixed gelatin compound into your mold, and let it set.
When the casting is firm, remove it from the mold.
4)
Set the casting on some paper towels and leave it in the open to
dry out. It may take 2-3 days to completely dry out. If you want
to speed the process, you can put the casting in a microwave for
30 seconds or so. Watch the gelatin, and as soon as it starts to
steam, turn off the oven. You can repeat this procedure over a period
of a few hours until the casting is mostly dry. Another alternative
is to put the casting in an oven turned on very low (about 175º
F) and leave it for a few hours.
5)
The gelatin will shrink quite evenly in all dimensions, and should
make a good, but smaller, reproduction of your original object.
Gelatin
castings that shrink a little bit (a 1:1 mix) will generally be
more accurate than those that shrink more. Gelatin castings that
shrink a lot (a 1:3 mix) may have some distortions or warped areas.
If
your dried, shrunken casting is warped or distorted, it is easy
to fix:
High
spots can easily be carved down with a sharp knife, or sanded with
sandpaper.
Low
spots or air pockets can be filled with wood putty, clay, or spackle.
6)
Once you have a good casting in the size you want, give it a couple
of coats of clear spray sealer such as "Krylon" clear
acrylic spray. Then you can make a rubber mold of the shrunken casting
and make as many reproductions as you want, in the material of your
choice.
7)
If you want an even smaller casting, you can repeat the process
as many times as you want - make a mold of the shrunken casting,
cast gelatin into the mold and allow the casting to shrink, make
another mold, and so on.
Download
a PDF source list for just $1.99
Includes 26 suppliers of all mold making and casting materials mentioned in
ALL the demonstrations on this web site, including silicone rubber,
polyurethane rubber, latex rubber, polyurethane plastic, epoxy resin,
polyester resin, molding clay, foam board, release agents, pottery
plaster, Hydrocal, metal powders, other plastic resin fillers, and
gelatin molding compound. With company names, addresses, phone numbers,
and web sites. Downloads to your computer as a PDF file.

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